UN38.3

Description

UN Manual of Tests and Criteria, 4th Revised Edition, Lithium Battery Testing Requirements

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Scope

All cell types shall be subjected to tests T.1 to T.6 and T.8. All non-rechargeable battery types, including those composed of previously tested cells, shall be subjected to tests T.1 to T.5. All rechargeable battery types, including those composed of previously tested cells, shall be subjected to tests T.1 to T.5 and T.7. In addition, rechargeable single cell batteries with overcharge protection shall be subjected to test T.7. A component cell that is not transported separately from the battery it is part of needs only to be tested according to tests T.6 and T.8. A component cell that is transported separately from the battery shall be tested as a cell. -- 38.3.2.2 Lithium metal and lithium ion cells and batteries shall be subjected to the tests, as required by special provisions 188 and 230 of Chapter 3.3 of the Model Regulations prior to the transport of a particular cell or battery type. Cells or batteries which differ from a tested type by: (a) For primary cells and batteries, a change of more than 0.1 g or 20% by mass, whichever is greater, to the cathode, to the anode, or to the electrolyte; (b) For rechargeable cells and batteries, a change in nominal energy in Watt-hours of more than 20% or an increase in nominal voltage of more than 20%; or (c) A change that would lead to failure of any of the tests, shall be considered a new type and shall be subjected to the required tests. -- NOTE: The type of change that might be considered to differ from a tested type, such that it might lead to failure of any of the test results, may include, but is not limited to: (a) A change in the material of the anode, the cathode, the separator or the electrolyte; (b) A change of protective devices, including hardware and software; (c) A change of safety design in cells or batteries, such as a venting valve; (d) A change in the number of component cells; and (e) A change in connecting mode of component cells. -- In the event that a cell or battery type does not meet one or more of the test requirements, steps shall be taken to correct the deficiency or deficiencies that caused the failure before such cell or battery type is retested.

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